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Testeck. Ltd.
Testeck. Ltd.

Testeck Ltd.

Temperature sensor and low smoke halogen free flame retardant high temperature cable manufacturer:www.testeck.com/

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Cu50 Cement Boiler Thermocouple Temperature Sensor Wear Resistant

Cu50 Cement Boiler Thermocouple Temperature Sensor Wear Resistant

  • Cu50 Cement Boiler Thermocouple Temperature Sensor Wear Resistant
Cu50 Cement Boiler Thermocouple Temperature Sensor Wear Resistant
Product Details:
Place of Origin: China
Brand Name: Testeck
Certification: CE,ISO
Model Number: TY-S00
Payment & Shipping Terms:
Minimum Order Quantity: 10
Price: Agree
Packaging Details: Customized packing
Payment Terms: T/T, Western Union, MoneyGram
Supply Ability: 5000 pieces each month
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Detailed Product Description
Product Name: Assembled Hot Spot Couple / Resistor Type: PT100 K / E / Cu50, Etc
Ambient Temperature In Application: Refer To Temperature Measurement Range And Tolerance Structure Of Sensor: Single\Double
Protection Grade: IP67 Pipe Material: 2520 (310S), 201, 304, 316, Gh3039, Etc
High Light:

Cement Boiler Thermocouple Temperature Sensor

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Cu50 Thermocouple Temperature Sensor

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Cu50 PT100 Temperature Sensor

Cu50 Cement Boiler Thermocouple Temperature Sensor Wear Resistant

 

Special Armored Wear Resistant Thermocouple Wear Resistant Thermocouple For Cement Boiler Power Plant

 

Wear-resistant thermocouple is composed of wear-resistant heads, connecting rods, threads or flanges for installation and fixing, junction boxes, thermocouple cores or thermocouple wires.

Different high-strength wear-resistant protective pipes and surface modification measures are adopted for different temperature ranges and measured media, forming a composite pipe-type physical structure. This series of products are suitable for temperature measurement in petrochemical and coal conveying systems where the protective pipe is seriously worn, for flowing powders and materials such as fluidized bed boilers, cement clinker and refractory materials. The service life of thermocouples is further improved. It has won praise from users for its better performance than the current wear-resistant thermocouple. With a number of international leading high-tech products, we select specially processed wear-resistant materials to, without affecting thermometric lag, completely solve the service life issue of the temperature measurement thermocouple for circulating fluidized bed boiler. The protective sleeve is resistant to grinding, high temperature oxidation, sulfur, liquid iron powder, limestone and cement materials, as well as to vibrations, so that the temperature measuring thermocouple have a service life of one to two years.

 

On the industrial sites such as the pulverized coal furnaces, ball mills, cement plants and others, armored or high-temperature armored cores are used, together with wear-resistant casings of different materials and specifications which have good wear resistance, vibration resistance, and thermal shock resistance. The service life of the product in the harsh environment with extremely high degree of wear is several times as high as that of the ordinary product, greatly improving the production efficiency and reducing the cost. The outer protection tube and wear-resistant head are made of special heat-resistant and wear-resistant alloy materials, internally designed with armored core, so that it not only shows high corrosion resistance to fly ash particles, but also provide ideal protection for internal core against high temperature. The flange or thread connection allows to measure temperature between 0~1,400℃ for a long time. It is an ideal temperature sensor used in high temperature and wear-resistant applications in metallurgical industry.

 

 

1. Product Standard

Electrical outlet: M20×1.5, NPT1/2

Wear-resistant head hardness: HRC60-65

Protection grade: IP65

Insulation resistance>100MΩ (under normal temperature)

Test voltage: 500VDC

Connection size: M27×2 NPT3/4

Accuracy level: Level 1 and Level 2

Flange standard: American standard ASME/ANSIB116.5-88, German standard DIN2628-2638-1975

 

2. Comparison of wear-resistant thermocouple materials

2.1 Cermet wear resistance: we select the recrystallized silicon carbide cermet protection tube, with the temperature resistance as high as 1,300℃. It is equipped with type K or S armored core, especially suitable for temperature measurement in the applications requiring high temperature resistance, such as cement kiln tail and circulating fluidized bed.

Material composition: SiC

Range of operating temperature: 0~1,600℃

2.2 Special wear-resistance for hot blast stove: new silicon carbide cermet protection tube is used, and the high temperature can reach 1,300℃. The inner core is type S or B high temperature armored core, especially suitable for temperature measurement in hot blast stove.

Material composition: SiC

Range of operating temperature: 0~1600℃

 

2.3 The high-temperature alloy wear-resistant head and inner armored core not only have high corrosion resistance to fly ash particles, but also protect the inner core against high temperatures. The flange or thread connection allows to measure temperature between 0~1,200℃ for a long time. It is an ideal temperature sensor used in high temperature and wear-resistant applications in metallurgical industry.

Material: K1320 heat-resistant and wear-resistant alloy

Range of operating temperature: 0~1,200℃

 

2.4 High-temperature alloy wear resistance 2: The outer protection tube and wear-resistant head are made of special heat-resistant and wear-resistant alloy materials, internally designed with armored core, so that it not only shows high corrosion resistance to fly ash particles, but also provide ideal protection for internal core against high temperature. The flange or thread connection allows to measure temperature between 0~1,200℃ for a long time. It is an ideal temperature sensor used in high temperature and wear-resistant applications in metallurgical industry.

Material: 3YC52 or GH3030 heat-resistant and wear-resistant alloy

Range of operating temperature: 0~1,200℃

 

2.5 Iron-aluminum porcelain protective tube: iron base contains aluminum and is cleverly added with A12O3 powder to produce special iron-aluminum porcelain (TLC) alloy. The iron-aluminum porcelain alloy is used for the manufacturing of protective tube of thermocouple (resistor), becoming the most critical part of the aluminum-ceramic thermocouple (resistor)- the iron-aluminum protective tube. According to the working temperature, wear, medium type, pressure, etc., different series of iron-aluminum porcelain protective tubes are manufactured, including six series, TLC, TLC1, TLC2, TLC3, TLC4 and TLC5.

TLC: resistance to hydrochloric acid, nitric acid, sulfuric acid, sodium hydroxide, potassium hydroxide solution, with two types of working temperature: 350°C and 750°C.

TLC1 type: resistance to oxidation, sulfide, zinc vapor corrosion and wear, with good thermal shock resistance and working temperature of 1,100°C.

After actual use, the service life of zinc concentrate boiling furnace and pyrite boiling furnace is 4 months and 12 months respectively, and the service life of the boiling furnace and circulating fluidized bed boiler furnace and of the ball mill and fan mill is 6 months and 6-8 months, respectively.

TLC2: working temperature 1,250°C, with wear resistance lower than TLC1, and better resistance to thermal shock, high-temperature thermal strength, and working pressure (16MPa) than ceramic tubes, especially suitable for type C protective tube of 1,250°C thermocouple.

TLC3: It is improved based on TLC2. In addition to the characteristics of TLC2, a special improvement is made in wear resistance, much higher than TLC1. Under the same working conditions, it can increase the service life twice. The working temperature is 1,300°C.

TLC4: It is improved based on TLC1. In addition to the characteristics of TLC1, a special improvement is made in wear resistance, much higher than TLC1. Under the same working conditions, it can increase the life by three times. The working temperature is 1,100°C. After actual use, the service life of the protective tubes for temperature measurement at the inlet and outlet of ball mill reaches 36 months.

Applications: When ordering wear-resistant thermocouples and wear-resistant thermal resistors, customers must determine their industrial and mining applications and operating temperatures, so that the manufacturer can choose the correct materials of the wear-resistant head.

 

3. Type and performance of wear-resistant protective tube

 

Model Code Performance features Measurement range ℃ Outer diameter d(mm) Applicable occasions
Stainless steel spraying NP Wear resistant 0~800 Φ16,Φ22

Cement

Coal powder

Fluidized bed

Boiling furnace

Cement rotary kiln

Reinforced with stainless steel Q Life extension 0~800, limit 0~1,050 Φ22~Φ30
Hard alloy NH10 Wear resistance and high temperature resistance 0~1,100 Φ16~Φ34
High temperature alloy NH12 Wear resistance, corrosion resistance, high temperature resistance, good strength 0~1,200 Φ20~Φ25
High temperature alloy NH13 Wear resistance, corrosion resistance, high temperature resistance, good performance 0~1,300 Φ22
High chromium cast iron G Wear resistance, corrosion resistance, large outer diameter 0~1,050 Φ32~Φ38

 

4. Application areas

The wear-resistant thermocouple is the most ideal temperature sensor used in high temperature and wear-resistant environments in metallurgy, chemical industry, cement plants, power plants, and fluidized bed boiler industries. Internally provided with an armored core, wear-resistant protective tube has high resistance to abrasion, corrosion, oxidation, and erosion, and can also play an ideal role in protecting the inner armored core under high temperature.

 

5. FAQ

Q, are your manufacturer?

A, We are manufacturer, our factory localed in Shenzhen China.Our company mainly produces emperature Sensor .

Q, what product you manufacturer have?

A, Our factory produce temperature sensor for power station, Stators and cable for industry.

Q, how many production lines do you have?

A, We have 10 production lines in Shenzhen factory.

Q, how do you ensure product quality?

A, We already built a mechanical,electrical,fire and flame retardant laboratory, professional testing engineers.

Q, can you send samples?

A, Yes, we will supply sample before your make the order.

Q, How long will you give me the reply?
A, we will contact you as soon as we can.

Q, Could I visit your factory?
A, Sincerely welcome you to visit our factory.

Q, How about the quality of the managements ?
A, We have a complete quality control system , all of our products will be fully pre-inspection by QC departments before shipping to you .

Q, What is the warranty for your product ?
A, Warranty: 1 years, and lifetime maintenance online after-service.

Contact Details
Testeck. Ltd.

Contact Person: ALix

Tel: 13689565278

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